Mugihe igice kimwe gusa cya sisitemu nini cyane, inama yo guhuza haba mumashini ya robot na semiautomatic gaz arc welding (GMAW) ifite uruhare runini mugutanga ubuziranenge bwamajwi. Irashobora kandi gushira mubikorwa umusaruro no kunguka mubikorwa byawe byo gusudira - igihe cyo guhindura ibintu birenze urugero gishobora kubangamira ibicuruzwa byinjira hamwe nigiciro cyumurimo nububiko.
Guhuza inama nyamukuru ibikorwa byingenzi ni ukuyobora insinga zo gusudira no kwimura imiyoboro yo gusudira kuri wire nkuko inyura muri bore. Intego nukugira ibyokurya byinsinga binyuze muburyo bwo guhuza neza, mugihe ukomeza umubonano ntarengwa. Kugirango ubone ibisubizo byiza, ni ngombwa gukoresha ubunini bwitumanaho bukwiye - cyangwa diameter y'imbere (ID) - kubisabwa. Umugozi wo gusudira hamwe nuburyo bwo gusudira byombi bigira ingaruka ku guhitamo (Ishusho 1).
Ingaruka zo gusudira insinga kubunini bw'inama
Ibiranga bitatu byo gusudira bigira ingaruka kuburyo butaziguye guhitamo inama kubisabwa:
Type Ubwoko bw'insinga
▪ Umuyoboro
Quality Ubwiza bw'insinga
Ubwoko -Abakora inama yo guhuza amakuru mubisanzwe basaba inama zisanzwe- (zidasanzwe) ubunini bwitumanaho bwinsinga zijyanye, nka xxx-xx-45 inama yo guhuza insinga 0.045. Rimwe na rimwe, ariko, birashobora kuba byiza guhitamo cyangwa kurenza urugero rw'itumanaho kuri diameter.
Ubworoherane busanzwe bwinsinga zo gusudira buratandukanye ukurikije ubwoko. Kurugero, Sosiyete y'Abanyamerika Welding (AWS) code 5.18 yemerera ± 0.001-in. kwihanganira 0.045-in. insinga zikomeye, na ± 0.002-in. kwihanganira 0.045-in. insinga. Insinga za tubular na aluminiyumu, zoroshye, zikora neza hamwe ninama zisanzwe cyangwa nini cyane zibahuza zibemerera kugaburira hamwe nimbaraga ntoya yo kugaburira kandi nta gutobora cyangwa gukubita imbere muri federasiyo cyangwa imbunda yo gusudira.
Insinga zikomeye, muburyo bunyuranye, zirakomeye cyane, bivuze ko ibibazo bike byo kugaburira, bibemerera guhuzwa ninama zidafite aho zihurira.
Abakinnyi -Impamvu yo kurenza- no gushimangira inama yo guhuza ntabwo ijyanye gusa nubwoko bwinsinga, ahubwo ireba na cast na helix. Abakinnyi bivuga umurambararo wa diametre yumuzinga mugihe uburebure bwinsinga bwatanzwe kuva muri paki hanyuma bugashyirwa hejuru - cyane cyane ubugari bwumugozi. Inzira isanzwe kubakinnyi ni 40 kugeza 45 muri.; niba insinga yatanzwe ari ntoya kurenza iyi, ntukoreshe inama idafite aho ihuriye.
Helix bivuga uburyo insinga izamuka ivuye kuri ubwo buso, kandi ntigomba kurenza 1 muri. Ahantu hose.
AWS ishyiraho ibisabwa kugirango wire na helix bigenzurwe neza kugirango barebe ko insinga ziboneka zigaburira muburyo bujyanye no gusudira neza.
Inzira igereranijwe yo kubona umubare munini winsinga zatewe nubunini bwa paki. Umugozi wapakiwe mubipaki byinshi, nkingoma cyangwa reel, urashobora kugumana ibintu binini cyangwa bigoye kuruta insinga zipakiye muri salo cyangwa coil.
"Umugozi ugororotse" ni ahantu hasanzwe hagurishwa insinga zuzuye, kubera ko byoroshye kugaburira insinga igororotse kuruta insinga zigoramye. Bamwe mu bakora inganda na bo bagoreka insinga mu gihe bayipakira mu ngoma, bikavamo insinga ikora umurongo wa sine aho kuba umuzingo iyo utanzwe hanze. Izi nsinga zifite ibinini binini cyane (100 muri. Cyangwa birenga) kandi birashobora guhuzwa ninama zidafite aho zihurira.
Umugozi ugaburirwa mukantu gato, ariko, ukunda kugira abavuga cyane-hafi 30-in. cyangwa diameter ntoya - kandi mubisanzwe bisaba ubunini cyangwa bunini bwo guhuza amakuru kugirango utange ibiryo bikwiye.
Igishushanyo 1
Kugirango ubone ibisubizo byiza byo gusudira, ni ngombwa kugira ingano yukuri yo guhuza ingano ya porogaramu. Umugozi wo gusudira hamwe nuburyo bwo gusudira byombi bigira ingaruka kumahitamo.
Ubwiza -Ubwiza bwinsinga bugira ingaruka no guhitamo inama. Gutezimbere kugenzura ubuziranenge byatumye diameter yo hanze (OD) yo gusudira insinga neza kuruta mu myaka yashize, bityo zigaburira neza. Umugozi wo mu rwego rwohejuru ukomeye, kurugero, utanga diameter ihamye hamwe na cast, kimwe numuringa umwe usize hejuru; iyi nsinga irashobora gukoreshwa ifatanije ninama yo guhuza ifite indangamuntu ntoya, kubera ko nta mpungenge nke zijyanye no guhuza insinga cyangwa kinking. Umuyoboro mwiza wo mu bwoko bwa tubular utanga inyungu zimwe, hamwe nuburyo bworoshye, butekanye bubuza insinga gufungura mugihe cyo kugaburira.
Umugozi udafite ubuziranenge udakorewe ku bipimo bikaze urashobora guhura no kugaburira insinga mbi hamwe na arc idahwitse. Impanuro zidafite aho zihurira ntabwo zisabwa gukoreshwa ninsinga zifite OD zitandukanye.
Mu rwego rwo kwirinda, igihe cyose uhinduye muburyo butandukanye cyangwa ikirango cyinsinga, ni ngombwa kongera gusuzuma ingano yamakuru kugirango umenye neza ko wageze kubisubizo wifuza.
Ingaruka yuburyo bwo gusudira
Mumyaka yashize impinduka mubikorwa byo guhimba no gukora inganda zatumye habaho impinduka mubikorwa byo gusudira, kimwe nubunini bwinama igomba gukoreshwa. Kurugero, mu nganda zitwara ibinyabiziga aho OEM ikoresha ibikoresho byoroheje (kandi bikomeye) kugirango bifashe kugabanya uburemere bwibinyabiziga no kuzamura imikorere ya lisansi, abayikora akenshi bakoresha amasoko yingufu zifite imbaraga zigezweho, nka pulsed cyangwa yahinduwe mugihe gito. Iterambere ryimbere rifasha kugabanya spatter no kongera umuvuduko wo gusudira. Ubu bwoko bwo gusudira, busanzwe bukoreshwa mubikoresho byo gusudira bya robo, ntibishobora kwihanganira gutandukana mubikorwa kandi bisaba inama zo guhuza zishobora gutanga neza kandi zizewe kugeza kumurongo wogusudira.
Muburyo busanzwe bwo gusudira hakoreshejwe 0.045-in. insinga ikomeye, umuyonga urashobora kuba hejuru ya 550 amps, kandi umuvuduko wihuta urashobora kurenza 1 ´ 106 amp / sek. Nkigisubizo, guhuza inama-to-wire interineti ikora nka switch kuri pulse frequency, ni 150 kugeza 200 Hz.
Menyesha inama ubuzima mubuzima bwo gusudira mubisanzwe ni agace kayo muri GMAW, cyangwa guhora-voltage (CV) gusudira. Guhitamo inama yo guhuza hamwe nindangamuntu ntoya ya wire ikoreshwa birasabwa kwemeza ko inama / insinga irwanya intera iri hasi bihagije kuburyo arcing ikomeye itabaho. Kurugero, 0.045-in.-diameter insinga ikomeye yahuza neza ninama yo guhuza hamwe nindangamuntu ya 0.049 kugeza 0.050 muri.
Imfashanyigisho cyangwa semiautomatic gusudira bisaba ibitekerezo bitandukanye mugihe cyo guhitamo neza ubunini bwitumanaho. Imbunda yo gusudira Semiautomatic mubusanzwe ni ndende cyane kandi ifite ibintu bigoye kuruta imbunda za robo. Akenshi usanga hariho no kunama kwinshi mwijosi, ryemerera uwukora gusudira kubona neza urugingo rusudutse. Ijosi rifite inguni nini igoramye ritera umurongo kuri wire nkuko igaburirwa. Kubwibyo, nibyiza guhitamo inama yo guhuza hamwe nindangamuntu nini gato kugirango igaburire insinga neza. Nukuri mubyukuri ibyiciro byitumanaho byingero zingana. Abakora imbunda nyinshi zo gusudira bashiraho ubunini bwitumanaho bwitumanaho ukurikije porogaramu ya semiautomatic. Kurugero, 0.045-in. diameter insinga ikomeye yahuza inama yo guhuza hamwe nindangamuntu ya 0.052 kugeza 0.055 muri.
Ingaruka Zo Guhuza Inama Ingano
Ingano yo guhuza amakuru itariyo, yaba nini cyane cyangwa ntoya kubwoko, guta, hamwe nubwiza bwinsinga zikoreshwa, birashobora gutera kugaburira insinga zidasanzwe cyangwa imikorere mibi ya arc. By'umwihariko, hamagara inama hamwe nindangamuntu ari nto cyane birashobora gutuma insinga ifata imbere muri bore, biganisha ku gucana (Ishusho 2). Irashobora kandi gutera inyoni, ni uruziga rw'insinga mumuzingo wo kugaburira insinga.
Igishushanyo 2
Gutwika (wire jammed) nimwe muburyo bukunze kunanirwa muburyo bwo guhura. Ihindurwa cyane na diametre yimbere (ID).
Ibinyuranye, hamagara inama hamwe nindangamuntu nini cyane kuri diameter ya wire irashobora kwemerera insinga kuzerera nkuko igaburira. Uku kuzerera bivamo umutekano muke arc, spatter iremereye, guhuza bituzuye, no kudahuza gusudira hamwe. Ibi bibaho bifite akamaro kanini mugusudira gukabije; urufunguzo (Igishusho 3) igipimo (igipimo cyo kwambara) cyurwego rwo hejuru rwitumanaho rushobora gukuba kabiri urwego rwo guhuza amakuru.
Ibindi Bitekerezo
Ni ngombwa gusobanukirwa byimazeyo inzira yo gusudira mbere yo guhitamo ingano yo guhuza akazi. Wibuke ko imikorere ya gatatu yinama yo guhuza ari ugukora nka fuse ya sisitemu yo gusudira. Ikibazo icyo ari cyo cyose muri powertrain ya welding loop ni (kandi igomba kuba) yerekanwe nkinama yo guhura kunanirwa mbere. Niba inama yo guhura yananiwe ukundi cyangwa imburagihe muri selile imwe ugereranije nibindi bimera, iyo selile irashobora gukenera neza.
Nibyiza kandi gusuzuma gusuzuma imikorere yawe yihanganira ingaruka; ni ukuvuga, bingana iki mugihe inama yo guhura yananiwe. Mubisobanuro bya semiautomatic, kurugero, birashoboka ko uwasudira ashobora guhita amenya ibibazo byose kandi agasimbuza inama yananiranye mubukungu. Nyamara, ikiguzi cyo gutungurana gitunguranye kunanirwa mubikorwa byo gusudira robot birarenze cyane ibyo gusudira intoki. Muri iki kibazo, ukeneye inama zamakuru zikora neza mugihe kiri hagati yigihe cyateganijwe cyo guhuza inama, kurugero, icyerekezo kimwe. Mubisanzwe nukuri ko mubikorwa byinshi byo gusudira bya robo, guhuza ubuziranenge butangwa ninama yo guhuza ni ngombwa kuruta igihe bimara.
Wibuke ko aya ari amategeko rusange yo guhitamo ingano yinama. Kugirango umenye ingano yukuri, ni ngombwa kugenzura inama zananiranye mu gihingwa. Niba inyinshi mu nama zananiwe guhuza zifite insinga zashizwe imbere, indangamuntu yo guhuza ni nto cyane.
Niba inama nyinshi zananiranye zidafite insinga, ariko arc ikabije hamwe nubuziranenge bwa weld byagaragaye, birashobora kuba byiza guhitamo inama zidafite aho zihurira.
Igishushanyo 3
Urufunguzo rwinshi narwo nimwe muburyo bukunze kunanirwa muburyo bwo guhuza inama. Nacyo kiragerwaho cyane na diametre yimbere (ID).
Igihe cyo kohereza: Mutarama-02-2023
