Nigute ushobora gutezimbere ikoreshwa, imbunda, ibikoresho, nibikorwa bya semiautomatic na robotic welding
Hamwe na porogaramu zimwe zishobora gukoreshwa, semiautomatic na robot weld selile zirashobora gukoresha inama zimwe zo guhuza, zifasha koroshya ibarura no kugabanya urujijo rwabakozi kubyo aribyo byiza gukoresha.
Ibiciro birenze mubikorwa byo gusudira birashobora guturuka ahantu henshi. Yaba selile semiautomatic cyangwa robotic weld selile, zimwe mubisanzwe zitera ibiciro bitari ngombwa ni igihe cyateganijwe cyo gutakaza akazi no gutakaza akazi, imyanda ikoreshwa, gusana no gukora, no kubura amahugurwa yabakozi.
Byinshi muribi bintu bifitanye isano kandi bigira ingaruka. Kubura amahugurwa yabakoresha, kurugero, birashobora kuvamo inenge nyinshi zisudira zisaba gukora no gusana. Ntabwo gusana bisaba amafaranga gusa mubikoresho byongeweho nibikoresho bikoreshwa, ariko birasaba kandi imirimo myinshi yo gukora akazi nibindi bizamini byo gusudira.
Gusana birashobora kubahenze cyane muburyo bwo gusudira bwikora, aho guhora gutera imbere kwingirakamaro ningirakamaro muri rusange. Niba igice kidasudishijwe neza kandi iyo nenge idafashwe kugeza inzira irangiye, imirimo yose igomba gusubirwamo.
Isosiyete irashobora gukoresha izi nama umunani zifasha guhindura imikorere ikoreshwa neza, imbunda, nibikoresho no kugabanya ibiciro mubikorwa byombi byo gusudira semiautomatic na robot.
1. Ntugahindure Ibikoreshwa vuba
Ibikoreshwa, harimo nozzle, diffuser, inama yo guhuza, hamwe na liners, birashobora kuba igice kinini cyibiciro mubikorwa byo gukora. Abakoresha bamwe barashobora guhindura inama yo guhuza nyuma ya buri mwanya gusa kubera akamenyero, byaba ngombwa cyangwa bidakenewe. Ariko guhindura ibikoreshwa vuba cyane birashobora guta amagana, niba atari ibihumbi, byamadorari kumwaka. Ntabwo ibi bigabanya gusa ubuzima bwakoreshwa, ariko kandi byongeramo abakoresha igihe cyo guhinduka bitari ngombwa.
Birasanzwe kandi ko abakoresha bahindura inama yo guhura mugihe bahuye nibibazo byo kugaburira insinga cyangwa ibindi byuma bya gaze arc gusudira (GMAW) ibibazo byimbunda. Ariko ikibazo mubisanzwe kiri muburyo butemewe cyangwa bwashyizweho imbunda. Imirongo itagumishijwe kumpande zombi zimbunda ikunda gutera ibibazo mugihe umugozi wimbunda urambuye mugihe. Niba inama zo guhuza zisa nkizinaniwe byihuse kurenza ibisanzwe, birashobora kandi guterwa nuburemere bwimodoka idakwiye, ibinyabiziga byambarwa, cyangwa ibiryo byinzira ya keyholing.
Amahugurwa akwiye kubakoresha bijyanye nubuzima bushobora gukoreshwa nimpinduka zirashobora gufasha gukumira impinduka zidakenewe, kuzigama igihe namafaranga. Na none, aha ni agace ko gusudira aho kwiga igihe bifasha cyane. Kumenya inshuro biribwa bigomba kumara biha abasudira igitekerezo cyiza cyigihe bakeneye kubihindura.
2. Kugenzura imikoreshereze ikoreshwa
Kugira ngo wirinde guhinduka hakiri kare, ibigo bimwe bishyira mu bikorwa ingamba zo kugenzura imikoreshereze yabyo. Kubika ibikoreshwa hafi yo gusudira, kurugero, bifasha kugabanya igihe cyigihe cyabaye mugihe ugenda no kuva mubice byo hagati.
Na none, kugabanya ibarura rishobora kugera kubasudira birinda gukoresha imyanda. Ibi bituma umuntu wese wuzuza ibyo bikoresho kugirango yumve neza imikoreshereze yimangazini ikoreshwa.
3. Huza Ibikoresho n'imbunda kuri Weld Cell Setup
Kugira uburebure bukwiye bwa kabili yimbunda ya GMAW ya kabili ya weld ya selile yatezimbere ikora neza kandi igahindura imikorere yibikoresho.
Niba ari selile ntoya aho ibintu byose byegereye aho gusudira akorera, ufite 25-ft. insinga yimbunda yegeranye hasi irashobora gutera ibibazo bijyanye no kugaburira insinga ndetse no kugabanuka kwa voltage kumutwe, wongeyeho bitera impanuka. Ku rundi ruhande, niba umugozi ari mugufi cyane, uwasudira arashobora gukurura imbunda, agashyira ingufu kuri kabili no guhuza imbunda.
4. Hitamo Ibyiza Byakoreshwa Kumurimo
Mugihe bigerageza kugura inama zihenze cyane zo guhuza amakuru, nozzles, hamwe na gaze ya gaze ihari, mubisanzwe ntabwo bimara igihe kirekire nkibicuruzwa byujuje ubuziranenge, kandi bisaba amafaranga menshi mumurimo no kumanura kubera guhinduka kenshi. Amaduka ntagomba gutinya kugerageza ibicuruzwa bitandukanye no gukora ibizamini byanditse kugirango ubone amahitamo meza.
Iyo iduka risanze ibintu byiza bikoreshwa, birashobora kubika umwanya mugucunga ibarura ukoresheje bimwe mubikorwa byose byo gusudira mubikoresho. Hamwe na porogaramu zimwe zishobora gukoreshwa, semiautomatic na robot weld selile zirashobora gukoresha inama zimwe zo guhuza, zifasha koroshya ibarura no kugabanya urujijo rwabakozi kubyo aribyo byiza gukoresha.
5. Kubaka mugihe cyo Kubungabunga
Burigihe nibyiza gushishikara kuruta gukora. Igihe cyo kuruhuka kigomba gutegurwa gukora ibikorwa byo gukumira, wenda buri munsi cyangwa buri cyumweru. Ibi bifasha kugumya umurongo utanga umusaruro neza kandi bigabanya igihe nigiciro cyakoreshejwe mukubungabunga utateganijwe.
Ibigo bigomba gushyiraho amahame yimyitozo kugirango yerekane inzira kubakoresha cyangwa abakoresha robot gukurikiza. Mu ngirabuzimafatizo zikoreshwa mu buryo bwihariye, reamer cyangwa nozzle isukura bizakuraho spatter. Irashobora kuramba kuramba no kugabanya imikoranire yabantu na robo. Ibi bifasha kugabanya ibiciro biterwa nimikoranire yabantu ishobora kuzana amakosa bikavamo igihe cyo hasi. Mubikorwa bya semiautomatic, kugenzura ibice nkigifuniko cya kabili, imikufi, nijosi byangiritse birashobora kubika igihe gito nyuma. Imbunda ya GMAW yerekana umugozi urambye ni inzira nziza yo kongera ubuzima bwibicuruzwa no kugabanya ibintu bishobora kwangiza abakozi. Muri semiautomatic welding progaramu, guhitamo imbunda ya GMAW isanwa aho kuba imwe igomba gusimburwa nayo irashobora kubika umwanya namafaranga.
6. Gushora mu ikoranabuhanga rishya
Aho kugirango ukore amasoko y'amashanyarazi ashaje, amaduka arashobora gushora imashini nshya hamwe nikoranabuhanga ryateye imbere. Birashoboka ko bazatanga umusaruro, bakeneye kubungabungwa bike, kandi byoroshye kubona ibice - amaherezo bikerekana ko bikoresha neza.
Kurugero, pulsed welding waveform itanga arc ihamye kandi ikora spatter nkeya, igabanya igihe cyakoreshejwe mugusukura. Kandi tekinolojiya mishya ntabwo igarukira gusa ku masoko yingufu. Ibikoreshwa muri iki gihe bitanga tekinoroji ifasha kuzamura ubuzima burambye no kugabanya igihe cyo guhinduka. Sisitemu yo gusudira ya robo nayo irashobora gushyira mubikorwa gukoraho kugirango ifashe ahantu hamwe.
7. Reba Shielding Guhitamo Gazi
Kurinda gaze nikintu gikunze kwirengagizwa mu gusudira. Ikoranabuhanga rishya ryakemuye ibibazo bijyanye no gutanga gazi ku buryo umuvuduko wa gazi ugabanuka - metero kibe 35 kugeza kuri 40 ku isaha (CFH) - zishobora gutanga ubuziranenge bumwe bwakoreshaga gazi 60-65-CFH. Uku gukingira gaze gukoreshwa birashobora kuvamo kuzigama cyane.
Nanone, amaduka agomba kumenya ko ubwoko bwa gazi ikingira bugira ingaruka nkigihe cyo gusukura no gusukura. Kurugero, gaze ya gaze karuboni 100% itanga kwinjira cyane, ariko itanga ibintu byinshi kuruta gaze ivanze. Kugerageza imyuka itandukanye ikingira kugirango urebe imwe itanga ibisubizo byiza kubisabwa birasabwa.
8. Kunoza ibidukikije gukurura no kugumana ubuhanga bwo gusudira
Kugumana abakozi bigira uruhare runini mu kuzigama ibiciro. Igicuruzwa kinini gisaba amahugurwa ahoraho y'abakozi, ni uguta igihe n'amafaranga. Bumwe mu buryo bwo gukurura no gukomeza abakozi babahanga nukuzamura umuco wibidukikije. Ikoranabuhanga ryarahindutse, nkuko abantu bategereje aho bakorera, kandi ibigo bigomba kumenyera.
Ikigo gisukuye, kigenzurwa nubushyuhe hamwe na sisitemu yo gukuramo fume ihamagarira abakozi. Perks nkingofero nziza yo gusudira ingofero hamwe na gants nabyo birashobora gutera inkunga. Ni ngombwa kandi gushora imari mu mahugurwa akwiye y'abakozi, azafasha abasudira bashya gusobanukirwa neza inzira kugirango bashobore gukemura ibibazo. Ishoramari mu bakozi ritanga umusaruro mugihe kirekire.
Hamwe nabasudira batojwe neza bakoresheje ibikoresho bikwiye nibikoreshwa kumurimo, hamwe numurongo wumusaruro uhora ugaburirwa hamwe nihungabana rito kubikorwa byo guhindura cyangwa guhindura ibintu, amaduka arashobora gutuma inzira zabo zo gusudira zigenda mugihe zigabanya ibiciro bitari ngombwa.
Igihe cyo kohereza: Nzeri-29-2016
