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Inama 7 zo gushiraho ibikoresho bya CNC bizahoraho ubuzima bwawe bwose

Igenamiterere ryibikoresho nigikorwa nyamukuru nubuhanga bukomeye mugutunganya CNC. Mubihe bimwe, igenamiterere ryibikoresho rishobora kugena uburyo bwo gutunganya ibice. Mugihe kimwe, ibikoresho byo gushiraho ibikoresho nabyo bigira ingaruka muburyo butaziguye bwo gutunganya CNC. Ntabwo bihagije kumenya gusa uburyo bwo gushiraho ibikoresho. Ugomba kandi kumenya uburyo butandukanye bwo gushiraho ibikoresho bya sisitemu ya CNC nuburyo bwo guhamagara ubu buryo muri gahunda yo gutunganya. Mugihe kimwe, ugomba kumenya ibyiza, ibibi, nuburyo bukoreshwa muburyo butandukanye bwo gushiraho ibikoresho.

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1. Ihame ryo gushiraho icyuma

Intego yo gushiraho ibikoresho ni ugushiraho sisitemu yo guhuza ibikorwa. Mu buryo bwimbitse, kuvuga igikoresho nugushiraho umwanya wakazi mukazi ka mashini. Mubyukuri, ni ugushaka guhuza ibikorwa byo gushiraho ibikoresho muri sisitemu yimashini ihuza sisitemu.

Kuri lathe ya CNC, igikoresho cyo gushiraho ibikoresho kigomba kubanza gutoranywa mbere yo gutunganya. Igikoresho cyo gushiraho ibikoresho bivuga aho gutangirira kugendana nigikoresho ugereranije nakazi iyo ibikoresho bya mashini ya CNC bikoreshwa mugutunganya akazi. Igikoresho cyo gushiraho igikoresho gishobora gushirwa kumurimo wakazi (nkibishushanyo mbonera cyangwa igishushanyo cya datum kumurimo wakazi), cyangwa birashobora gushirwa kumurongo cyangwa igikoresho cyimashini. Niba yashyizwe kumurongo runaka kumurongo cyangwa igikoresho cyimashini, ingingo igomba kuba ijyanye na datum yumwanya wakazi. Komeza umubano uringaniye nurwego runaka rwukuri.

Mugihe cyo gushiraho igikoresho, umwanya wibikoresho bigomba guhura nigikoresho cyo gushiraho. Ikintu cyitwa ibikoresho byerekana umwanya werekeza kumwanya wibikoresho. Kugirango uhindure ibikoresho, igikoresho cyumwanya ni igikoresho cyibikoresho. Intego yo gushiraho ibikoresho ni ukumenya guhuza byimazeyo agaciro k'ibikoresho byo gushyiraho (cyangwa inkomoko y'akazi) muri sisitemu yo guhuza ibikoresho bya mashini no gupima igikoresho cyo gutandukanya agaciro k'igikoresho. Ukuri kw'ibikoresho guhuza guhuza bigira ingaruka ku buryo butaziguye.

Mugihe mubyukuri gutunganya igihangano, gukoresha igikoresho kimwe mubisanzwe ntibishobora kuzuza ibisabwa byo gutunganya akazi, kandi ibikoresho byinshi bikoreshwa mugutunganya. Mugihe ukoresheje ibikoresho byinshi byo guhindura mugutunganya, mugihe igikoresho cyo guhindura ibikoresho kidahindutse, umwanya wa geometrike yibikoresho byibikoresho bizatandukana nyuma yo guhindura ibikoresho, bisaba ibikoresho bitandukanye kugirango ubashe gutunganyiriza imyanya itandukanye yo gutangira mugihe utangiye gutunganya. Menya neza ko porogaramu ikora bisanzwe.

Ibikoresho bya Xinfa CNC bifite ibiranga ubuziranenge bwiza nigiciro gito. Ushaka ibisobanuro birambuye, nyamuneka sura:

Abakora ibikoresho bya CNC - Ubushinwa CNC Uruganda & Abaguzi (xinfatools.com)

Kugirango iki kibazo gikemuke, ibikoresho byimashini sisitemu ya CNC ifite ibikoresho bya geometrike yumurimo wo kwishyura. Ukoresheje igikoresho cya geometrike yimikorere yindishyi, ukeneye gusa gupima umwanya uhagaze kuri buri gikoresho ugereranije nigikoresho cyatoranijwe mbere hanyuma ukinjiza muri sisitemu ya CNC. Kugaragaza itsinda ryumubare wibikoresho byo gukosora ibikoresho hanyuma ukoreshe T itegeko muri gahunda yo gutunganya kugirango uhite wishyura ibikoresho byerekeranye no gutandukana muburyo bwibikoresho. Igipimo cyibikoresho bitandukanijwe nabyo bigomba kugerwaho binyuze mubikorwa byo gushiraho ibikoresho.

2. Uburyo bwo gushiraho icyuma

Mu gutunganya CNC, uburyo bwibanze bwo gushiraho ibikoresho harimo uburyo bwo guca ibigeragezo, gushiraho ibikoresho byo gushiraho ibikoresho no gushiraho ibikoresho byikora. Iyi ngingo ifata imashini zisya CNC nkurugero rwo kumenyekanisha uburyo bukoreshwa muburyo bwo gushiraho ibikoresho.

1. Uburyo bwo gukata no kugerageza uburyo

Ubu buryo buroroshye kandi bworoshye, ariko buzasiga ibimenyetso byo gukata hejuru yumurimo wakazi kandi bifite ibikoresho bike byo gushiraho neza. Gufata igikoresho cyo gushiraho igikoresho (gihura ninkomoko yumurimo uhuza ibikorwa) murwego rwagati rwakazi nkurugero, uburyo bwo gushiraho ibikoresho byombi bikoreshwa.

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(1) Igenamiterere ryibikoresho muri x na y icyerekezo.

Shyira urupapuro rwakazi kumurongo wakazi ukoresheje clamp. Iyo gufatana, hagomba kubaho umwanya wo gushiraho ibikoresho kumpande enye zakazi.

② Tangira umuzenguruko kugirango uzunguruke ku muvuduko wo hagati, uhite wimura akazi gakorwa kandi uzunguruke, reka igikoresho gihite cyimuka ahantu hamwe n’intera runaka itekanye yegereye uruhande rwibumoso rwakazi, hanyuma ugabanye umuvuduko hanyuma ujye hafi ibumoso. uruhande rw'akazi.

③ Mugihe wegereye igihangano, koresha igikorwa cyo gutunganya neza (mubisanzwe 0.01mm) kugirango wegere, hanyuma ureke igikoresho cyegere buhoro buhoro kuruhande rwibumoso bwakazi kugirango igikoresho gikore gusa kuruhande rwibumoso rwakazi (reba, wumve amajwi yo gukata, reba ibimenyetso byo guca, hanyuma urebe kuri chip, igihe cyose Niba hari ikibazo kibaye, bivuze ko igikoresho gihuza akazi), hanyuma umwiherero 0.01mm. Andika agaciro gahuzabikorwa kagaragara muri sisitemu yimashini ihuza sisitemu muri iki gihe, nka -240.500.

Kuramo igikoresho muburyo bwiza z icyerekezo hejuru yubuso bwakazi. Koresha uburyo bumwe kugirango wegere uruhande rwiburyo rwakazi. Andika ahanditse agaciro kerekanwe mumashini igikoresho cyo guhuza imashini muri iki gihe, nka -340.500.

Ording Ukurikije ibi, guhuza ibikorwa byinkomoko ya sisitemu yo guhuza ibikorwa muri sisitemu yo guhuza ibikoresho bya mashini ni {-240.500 + (- 340.500)} / 2 = -290.500.

ImilarBisa, guhuza agaciro kinkomoko yakazi ka sisitemu yo guhuza ibikorwa muri sisitemu yimashini ihuza ibikoresho irashobora gupimwa.

(2) Igenamiterere ryibikoresho mu cyerekezo.

Himura vuba igikoresho hejuru yakazi.

② Tangira umuzenguruko kugirango uzunguruke ku muvuduko wo hagati, wimure vuba akazi gakorwa na spindle, reka igikoresho gihite cyimuka kumwanya wegereye hejuru yubuso bwakazi ku ntera runaka yumutekano, hanyuma ugabanye umuvuduko wo kwimura igikoresho cyanyuma hafi yubuso bwo hejuru bwakazi.

③ Mugihe wegereye igihangano, koresha ibikorwa-byo gutunganya neza (mubisanzwe 0.01mm) kugirango wegere, kugirango isura yanyuma yigikoresho yegere buhoro buhoro hejuru yumurimo wakazi (menya ko mugihe igikoresho, cyane cyane urusyo rwanyuma, nibyiza kuri gukata kumpera yumurimo, agace aho isura yanyuma yumutemeri ihuza ubuso bwakazi Kurenza igice cya kabiri, gerageza ntukore umwobo wo hagati wurusyo rwanyuma uciwe munsi yumurimo wakazi), kora u Impera yanyuma yigikoresho gusa kora hejuru yubuso bwakazi, hanyuma uzamure umurongo wongeye, wandike z agaciro muri sisitemu yo guhuza ibikoresho bya mashini muri iki gihe, -140.400, hanyuma uhuze agaciro kinkomoko W yimikorere ya sisitemu yo guhuza ibikorwa muri mashini igikoresho cyo guhuza sisitemu ni -140.400.

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(5) Reba niba igenamiterere ry'ibikoresho ari ryo.

2. Ibipimo bya Feeler, mandel isanzwe, guhagarika igikoresho cyo gushiraho ibikoresho

Ubu buryo busa nuburyo bwo kugerageza ibikoresho byo kugerageza, usibye ko spindle itazunguruka mugihe cyo gushiraho ibikoresho. Igipimo cyerekana (cyangwa mandel isanzwe cyangwa guhagarika igipimo) byongeweho hagati yigikoresho nakazi. Igipimo cyoroshye ntigishobora kugenda mubuntu. Witondere kubara. Iyo ukoresheje imirongo, ubunini bwikigereranyo kigomba gukurwaho. Kuberako spindle idakenera kuzunguruka kugirango ikate, ubu buryo ntibuzasiga ibimenyetso hejuru yakazi, ariko igikoresho cyo gushiraho neza ntabwo kiri hejuru bihagije.

3. Koresha ibikoresho nkibishakisha impande, inkoni ya eccentric, hamwe na seti ya axis kugirango ushireho igikoresho.

Intambwe yimikorere isa nuburyo bwo kugerageza ibikoresho byo kugerageza, usibye ko igikoresho cyasimbujwe inkomoko yo gushakisha cyangwa inkoni ya eccentric. Ubu ni bwo buryo busanzwe. Ifite imikorere ihanitse kandi irashobora kwemeza neza uburyo bwo gushiraho ibikoresho. Mugihe ukoresheje impande zishakisha, hagomba kwitonderwa kugirango igice cyumupira wicyuma gihure gato nakazi. Muri icyo gihe, igihangano kigomba gutunganywa kigomba kuba kiyobora neza kandi umwanya uhagaze ugomba kuba ufite ubuso bwiza. Igice cya z-axis gikoreshwa muburyo bwo kwimura (indirect) uburyo bwo gushiraho ibikoresho.

4. Kwimura (indirect) uburyo bwo gushiraho icyuma

Gutunganya igihangano akenshi bisaba gukoresha icyuma kirenze kimwe. Uburebure bw'icyuma cya kabiri buratandukanye n'uburebure bw'icyuma cya mbere. Igomba kongera gushyirwaho zeru. Nyamara, rimwe na rimwe ingingo ya zeru ikorerwa kure kandi ingingo ya zeru ntishobora kugarurwa mu buryo butaziguye, cyangwa ingingo ya zeru ntishobora kuboneka mu buryo butaziguye. Biremewe kwangiza ubuso bwatunganijwe, kandi hariho ibikoresho cyangwa ibihe aho bigoye gushyiraho igikoresho. Muri iki kibazo, uburyo bwo guhindura butaziguye burashobora gukoreshwa.

(1) Ku cyuma cya mbere

① Kubwicyuma cya mbere, komeza ukoreshe uburyo bwo gukata ibigeragezo, uburyo bwa feler gauge, nibindi. Andika ibikoresho byimashini ihuza z1 inkomoko yakazi muri iki gihe. Igikoresho cya mbere kimaze gutunganywa, hagarika spindle.

② Shyira igikoresho gishyiraho hejuru yububiko bwimashini ikora (nkubuso bunini bwa vise).

③Mu buryo bwa handwheel, koresha ikiganza kugirango wimure intebe yakazi kumwanya ukwiye, wimure umuzenguruko umanuke, kanda hejuru yigikoresho gishyiraho hamwe nu mpera yicyuma, hanyuma icyerekezo kizunguruka, cyane cyane muruziga rumwe. Menya hepfo umurongo muriki gihe. Shiraho agaciro kerekana gushiraho hanyuma usibe isano ihuza umurongo kuri zeru.

Fata umuzingo ukureho icyuma cya mbere.

(2) Ku cyuma cya kabiri.

Shyiramo icyuma cya kabiri.

② Muburyo bwa handwheel, shyira spindle hepfo, kanda hejuru yigikoresho gishyiraho hamwe nu mpera yicyuma, icyerekezo cyerekana kizunguruka, kandi icyerekezo kizerekana icyerekezo kimwe Umwanya nkicyuma cya mbere.

Andika agaciro z0 ihuye na coordinateur ya axe muriki gihe (hamwe nibimenyetso byiza nibibi).

④ Uzamure spindle hanyuma ukureho igikoresho.

Ongeraho z0 (hamwe ninyongera cyangwa ikimenyetso cyo gukuramo) kumwimerere z1 guhuza amakuru muri G5 * yigikoresho cya mbere kugirango ubone umurongo mushya.

IsUyu muhuzabikorwa mushya nigikorwa nyacyo cyibikoresho byimashini ijyanye ninkomoko yumurimo wigikoresho cya kabiri. Injira muri G5 * guhuza ibikorwa byigikoresho cya kabiri. Muri ubu buryo, ingingo ya zeru igikoresho cya kabiri yashyizweho. . Icyuma gisigaye gishyirwaho kimwe nicyuma cya kabiri.

Icyitonderwa: Niba ibikoresho byinshi bikoresha G5 * imwe, intambwe ⑤ na ⑥ zahinduwe kugirango zibike z0 muburebure bwibikoresho bya No 2, hanyuma uhamagare igikoresho cyo gukosora G43H02 mugihe ukoresheje igikoresho cya kabiri cyo gutunganya.

5. Uburyo bwo gushiraho icyuma cyo hejuru

(1) Igenamiterere ryibikoresho muri x na y icyerekezo.

Shyira urupapuro rwakazi kumashini yimashini ikora ukoresheje fixture hanyuma uyisimbuze hagati.

② Himura ahakorerwa kandi uzunguruke vuba kugirango wimure inama hafi yakazi, shakisha umwanya wo hagati wumurongo wo gushushanya, hanyuma ugabanye umuvuduko wo kwimura inama hafi yayo.

③ Koresha imikorere-itondekanya neza aho kugirango, kugirango inama igende buhoro buhoro hagati yumurongo wigishushanyo cyumurongo kugeza igihe igitekerezo cyoherejwe gihujwe nigitekerezo cyo hagati cyumurongo ushushanya. Menyesha hasi x na y guhuza indangagaciro muri mashini igikoresho cyo guhuza sisitemu muri iki gihe.

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6. Hamagara ibimenyetso (cyangwa ibimenyetso byerekana) uburyo bwo gushiraho ibikoresho

Ikimenyetso cyo guhamagara (cyangwa ibimenyetso byerekana) uburyo bwo gushyiraho ibikoresho (mubisanzwe bikoreshwa mugushiraho ibikoresho byo kuzenguruka)

(1) Igenamiterere ryibikoresho muri x na y icyerekezo.

Shyiramo inkoni yerekana icyerekezo cyerekana igikoresho, cyangwa ugereke intebe ya magnetiki yerekana icyerekezo cya spindle. Himura intebe yakazi kugirango umurongo wo hagati wa spindle (ni ukuvuga hagati yigikoresho) wimuka hafi yumurimo wakazi, hanyuma uhindure intebe ya magneti. Uburebure n'imfuruka y'inkoni ya telesikopi ni nkibyo guhuza imikoreshereze yerekana ibimenyetso byerekana ubuso buzengurutse akazi. . Itegereze Kugenzura urujya n'uruza rw'ibimenyetso byerekana, hindura buhoro buhoro umurongo wakazi hanyuma ubisubiremo inshuro nyinshi. Iyo spindle ihinduwe, icyerekezo cyerekana icyerekezo ahanini kiri kumwanya umwe (mugihe metero umutwe uzunguruka rimwe, gusimbuka umubare wibitekerezo biri Mubikoresho byemewe gushiraho igikoresho, nka 0.02mm), birashobora gufatwa nkaho Hagati ya spindle ni axis n'inkomoko ya axis.

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7. Uburyo bwo gushiraho ibikoresho hamwe nibikoresho bidasanzwe

Uburyo bwa gakondo bwo gushiraho ibikoresho bufite ibitagenda neza nkumutekano muke (nko gushiraho ibikoresho bya feler gauge, inama yibikoresho byangiritse byoroshye kugongana gukomeye), bifata umwanya munini wimashini (nko guca ibigeragezo, bisaba gukata inshuro nyinshi ), n'amakosa manini atunguranye yatewe n'abantu. Yahinduwe na Nta injyana yo gutunganya CNC, ntabwo ari byiza gutanga umukino wuzuye kumikorere yibikoresho bya mashini ya CNC.

Gukoresha igikoresho kidasanzwe cyo gushiraho ibikoresho bifite ibyiza byo gushiraho ibikoresho bihanitse neza, gukora neza, n'umutekano mwiza. Yoroshya ibikoresho birambiranye byo gushiraho akazi byemejwe nuburambe kandi bikanemeza neza kandi neza neza ibikoresho bya mashini ya CNC. Byahindutse igikoresho kidasanzwe ningirakamaro mugushiraho ibikoresho kumashini itunganya CNC.


Igihe cyo kohereza: Ugushyingo-01-2023